a) Any changes in sales demand or in machine capacity occur in already calculated & executed plan, should be readjusted automatically by the system without any manual intervention.
b) At a time one FG item can be loaded in multiple machines and moulds based on the priority for one single operation.
c) Planning should consider the container plan also.
d) One FG & SFG item can have multiple routing, and planning process should select best free routing automatically. And load the machine accordingly.
e) System should have optional to consider existing inventory for all “reordering policies” (Item master Boolean field)
f) Planning also consider the subcontracting routing for subcontracting items in the planning.
g) Net Raw material requirement should consider the safety stock, existing inventory. but it should be optional at item level.
h) Complete process should have dynamic alert trigger to intimate users.
i) Daily MIS must be generated and mailed to respecting management users by the system automatically.
j) Production order creation, purchase order creation, subcontracting order creation, price verification and authorization should be automated.
k) System should send alert in case of delay in inbound shipment, outbound shipment, delay output and breakdown.